CNC Machining Aluminum Housings for a German Automotive Electronics Supplier
A production case focused on thin-wall stability, sealing-surface accuracy and consistent black-anodized appearance across a 1,200-piece order.
من متطلبات العميل إلى الإنتاج المستقر
The customer required a precision housing with internal pockets, threaded mounting holes, thin walls and a flat sealing surface. Every housing had to fit the PCB and cover consistently, while the visible exterior remained free from scratches, clamp marks and uneven anodizing.
التحديات في مجال التصنيع
High material removal created a risk of thin-wall distortion and sealing-surface movement. Excessive clamping pressure could deform the housing, while unnecessary tight tolerances on non-mating features increased cost and inspection time.
حلولنا الهندسية
Our engineers separated functional dimensions from general dimensions, retained ±0.02 mm on critical assembly interfaces and designed custom soft jaws. Roughing and finishing were separated to stabilize the material, and visible surfaces were protected throughout deburring, cleaning and anodizing.
كيف قمنا بإدارة العملية
الفحص في كل مرحلة حاسمة
تم تحديد متطلبات الفحص قبل بدء الإنتاج، بحيث يمكن التحكم في المخاطر المتعلقة بالأبعاد والأداء والجماليات طوال فترة تنفيذ الطلب.
نتائج المشروع
The complete batch was delivered to Germany on schedule. Final records showed a 99.6% first-pass acceptance rate. Assembly and sealing tests were completed without reported dimensional interference, and the customer subsequently placed a repeat order.
هل لديك مشروع تصنيع مشابه؟
قم بتحميل رسوماتك للحصول على مراجعة عملية لتصميم قابل للتصنيع (DFM)، وعرض أسعار، وتقدير لمدة التنفيذ.